a complete tear down and rebuild of your machine with detailed photographs and parts diagrams documenting each step in the process (If this does not work replace with a new unit). Browse our easy-to-use and up-to-date parts catalogue to find all the Yamaha parts you’ll ever need. In its final year, the quad featured a 229.6 cc engine that took unleaded fuel as a main fuel There should not be any contact or it should be open. We are always asked why my RD is not charging. Often the simple solution is throw parts at it. With the bike running check the AC voltage output of each white wire. The dealer’s distributor sets the warranty period and handles all warranty This tells me that the charging system should be working properly. How to Troubleshoot Yamaha ATV Electrical Problems, Tools and Parts Needed - Troubleshooting Yamaha ATV Charging Problems, If testing and replacing your stator and/or regulator-rectifier don't resolve your Yamaha YFZ450R charging problems, or your ATV just won't start at all, watch the video below to see some additional electrical tests for, how to check Yamaha ATV starting problems. Charging … Delivery options and delivery speeds may vary for different locations. Riding your Yamaha ATV is quite the rush, but riding it nonstop for extended periods of time might cause electrical problems from overuse. overcharging-diagnosis-for-field-excited-systems, High Output Coil Installation Instructions on Yamaha RD's. Product Title YTX20L-BS Battery for Yamaha Big Bear Grizzly Kodiak YFM400 400, 450 Average Rating: ( 4.3 ) out of 5 stars 3 ratings , based on 3 reviews Current Price $49.99 $ 49 . Please click Accept Cookies to continue to use the site. A loose or corroded connection of the ground cable5. This is always not the solution. Not cool at all. Step 7. You should have 30 to 40 VACS above 2000 RPM. kill switch was left on. If the stator test produces enough voltage, the next step is to pull the front panel off the ATV to check the voltage on the regulator-rectifier. 12.5 volts when not running and 14.2 when running. There should not be any contact or it should be open. 99 Next, set the meter to DC volts. Check the brushes. The Kodiak 400 repair manual covers every aspect of maintenance, troubleshooting and repair. Our 2009 Yamaha YFZ450R was not charging and couldn't maintain battery voltage after a weekend out on the track, so we popped it open and performed some simple charging system diagnostic tests. Yamaha is a world leader in recreational bikes and ATVs. What you will need is a Meter that reads Ohms, AC voltage and DC Voltage. Discontinued in 2000, the Yamaha Timberwolf was a utility ATV that Yamaha manufactured to be capable of heavy-duty work and trail riding. I have a 2002 Yamaha Big Bear 400 that's not charging the battery. Page Contents Where to begin?1. Original Voltage regulator, check voltage with the bike running. Let’s dive into the All inquiries should be directed to the dealer where the battery was purchased. KMG Battery Compatible with Yamaha 400 YFM40FW Kodiak/Automatic 1996-2002 YTX20L-BS Sealed Maintenance Free Battery High Performance 12V SMF OEM Replacement Powersport 4.4 out of 5 stars 26 $61.99 $ 61 . If you do read resistance the rotor is bad. i just had the same problem with a 400 kodiak. The battery seems to be charging fine, but will not hold a charge over time. Tighten the 10mm bolts that hold your new regulator-rectifier in place, and replace the front panel and the seat. Your volt/ohm meter should have a voltage reading of 12.5 volts or higher. This is mounted on the crank shaft on the left side behind the stator. he just bought a new batt because he thought the factory one was shot. Defect new battery4. Download a Yamaha Kodiak 400 or 450 repair manual instantly. 2000 YAMAHA Kodiak 400 Auto 4x4, Yamaha Kodiak 400 Auto runs out strong and is equipped with hi/lo range automatic and selectable 2x4/4x4. Start your ATV and let it idle. Yamaha YFM400 Kodiak 1995, TruGel Battery by BikeMaster®. Any measurement lower than .32 means you need to buy a new stator. This is always not the solution. The cookie settings on this website are set to 'allow all cookies' to give you the very best experience. It should measure between .32 and .48 ohms. Product Review for Gray Case AGM Duracell Ultra Battery for 2000 Yamaha YFM400FW Kodiak/Automatic 400CC … The battery is not charging when it is installed on the bike. Notable features include rugged handling without compromise to load capacity and a class leading 264 lbs rack system. This is the 3 wire plug going to the rectifier with the white wires. Hook up your volt/ohm meter to the new regulator-rectifier, and connect the new regulator-rectifier to your machine. This is why there is the 10mm bolt head as the screw driver will not provide you with the leverage to tighten it up properly. Next, reconnect your voltage multimeter to the battery while it's running and look for the reading to increase to 14 volts or higher. Find the durable, dependable 2000 Yamaha YFM400FW Kodiak/Automatic 400CC ATV Batteries you need to fit your vehicle at Batteries Plus Bulbs. 99 Special discounts for companies in the powersports industry, Discounts for federal and most state and municipal agencies. If it is too low or too high you can remove the cover, clean and adjust the small points set inside. Low fluid levels in the battery3. yamaha Kodiak 450, hi revs not alot of movement, replaced belt cleaned clutch it's like the choke is on or rev limiter, in nuteral clutch works fine goes in and out like sapouse to but not in gear Jan 04, 2016 | Yamaha 2005 Kodiak 450 Auto 4x4 A downloadable Yamaha Kodiak 400 repair manual is a digitally delivered book of repair instructions. Yamaha 450 Kodiak battery not charging, new battery, volt meter not showing any voltage going to the battery ... 2004 yamaha kodiak 400, ran great, now it won't start the next day. You must have a good battery with clean and tight terminals, if you can grab them with your fingers and move the terminal it is too loose. Step 2. Step 6. Step 5. Pop the seat off, disconnect the battery, and connect your volt/ohm meter to your battery's terminals. Yuasa Battery, Inc. does not handle warranty issues directly. This auction is for a front or rear diff just let me know which one you want. Step 3. If the multimeter registers anything less than 12.5 volts, you need to buy a new regulator-rectifier. While the problem might be something as simple as a blown fuse, you may need other parts such as a new battery or a starter relay assembly. 135mm L x 89mm W x 170mm H. It is a gel electrolyte powersports battery with a life span twice that of a wet battery. "I post every day, and every item goes same or next day" If you do read resistance the Stator is bad. NOTE: If your regulator-rectifier tests well for a good voltage measurement but the electrical system is still not charging,Yamaha recommends replacing the regulator-rectifier anyway. If your voltage meter shows a decrease in voltage or no increase in voltage after firing it up, it means the electrical system is not charging. Not only that, but we have them all in-stock and ready to There is nothing like the freedom of taking off across the dunes on a Yamaha Kodiak 400 4x4. First you need to find out the problem, listed below is some checks you can so to figure it out. Keep your ATV or four wheeler powered up wherever you go. 400 Wh Voltage 36 V Charging time approx. Your ATV should start up with the new regulator-rectifier installed, and the voltage reading should be approximately 12.5 volts. Check your Rotor. Dennis Kirk carries more 2000 Yamaha YFM400FA Kodiak 4x4 Ultramatic products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. Bad or old battery – not holding a charge even when not connected to the ATV2. The manual is often termed owner’s service manual, factory service manual or Kodiak 400 workshop manual. Step 4. Move on to Step 6 only if you bought a new regulator-rectifier. Make sure it is not melted and the pins and wires are in good shape. Elite OEM (Original Equipment Manufacture) Parts Distributor for premium brands! AT COLD STARTING CHARGING SYSTEM WILL CYCLE ONE TO THREE AT COLD STARTING CHARGING SYSTEM WILL CYCLE ONE TO THREE TIMES TO APPROX. Yamaha R5, DS7 Yamaha RD250, 350, 400 All We are always asked why my RD is not charging. Yamaha Big Bear 400, 350 and 250 ATV Specs/Info The Yamaha Big Bear is an all-terrain vehicle manufactured by Yamaha and used for hunting, farming and enjoying the great outdoors. NOCO Genius G1100 Smart Battery Charger is ideal for charging small batteries from 2.2-40Ah, such as charging your Motorcycle, ATV, Jet Ski or Snowmobile, also effectively maintain any 6V or 12V batteries in larger 2002 YAMAHA YFM400 KODIAK CHARGING SYSTEM REGULATOR AFTER FEW MINUTES BECOMES HOT TO TOUCH AND STOPS CHARGING . 3.5 hrs Weight 2.9 kg Watt-Hour Rating 500 Wh Voltage 36 V Charging time approx. 4x4 has good tread on rear tires, front tires worn down and few rips in the seat. Make CC Model Year(s) Yuasa Battery Model Kawasaki 300 KAF300, Mule 500, 520, 550 All Years YTX14AH-BS Kawasaki 400 KAF400, Mule 600, 610 2005 - 2016 YTX14AH-BS Kawasaki 400 Mule SX 2017 - 2018 © 2000-2021 Partzilla.com. The battery will not take a charge, even when using an external charger. Only getting about 3.6V out of the regulator. Should be 4 ohms + or – 1 ohm also check from each band to the metal outside casing. Without the brushes contacting check the resistance from one band to the other. Yamaha YFZ450R Charging System Diagnosis Before diagnosing starting problems on your Yamaha ATV, have a digital voltage meter and a test light on hand. The battery is sulfated6. Yamaha Kodiak 700 Tech Talk Kodiak 700 Engine & Transmission Not cool, Yamaha. Something is drawing a current and draining the battery overnight7. Set your volt/ohm meter to DC voltage before connecting it to the regulator-rectifier, and look for a voltage reading of approximately 12.5 volts. Anything less than 35 also means the stator needs to be replaced. I checked across the battery with my volt meter. Winch … Is there another way to rule out the stator or is this likely a regulator … All Rights Reserved. the manual did not actually lead to the stator being bad, it just Should be close to all the same. my buddy has an 04 450 and his battery will not stay charged. i followed the service manual, which is not very thorough on this subject, and found a bad stator (magneto). Shopping in our Yamaha Starting & Charging Parts selection, you get premium quality ATV products without paying a premium. Clean the 2 copper bands that the brushes ride on. Step 1. If that's the case, the next step is to check the stator, which is located on the lower left side of your machine. Check the plug. We have put 2 new batteries in it with no luck. If testing and replacing your stator and/or regulator-rectifier don't resolve your Yamaha YFZ450R charging problems, or your ATV just won't start at all, watch the video below to see some additional electrical tests for how to check Yamaha ATV starting problems. can someone give me some tips as to Used, Yamaha Kodiak 400 Tank Cover Yamaha kodiak 400 tank cover . Often the simple solution is throw parts at it. So it seems that the battery is not charging. Check from the whit wires to ground. Make sure they are in good shape and not work pass the line in the brush. I changed the battery so it’s not that.. here’s a video of me trying and then boost starting.. can anyone give me pointers as to a starter motor issue or fuse or wiring turns out the battery is not being charged. I have a 2016 Yamaha Kodiak and find myself with a start issue.. The stator resistance test was good. I have a 2003 grizzly 660 which keeps going dead. Disconnect your multimeter from the battery, and reconnect the battery to your ATV. Take the same measurement on the stator in AC voltage, which should read between 35 and 40 volts. Another thing is that the lights still work though I tested the lights and it ran at about 7 volts. Also check the output of the stator. Above 2000 RPM the voltage should read 13.5 to 14.5 VDC. Able to resist vibration and impacts that A downloadable Yamaha Kodiak 400/450 repair manual, also termed online factory service manual, is a digitally delivered book of repair instructions. Here's how to Here's how to diagnose and fix Yamaha ATV electrical problems. Unplug and check the resistance between all 3 white wires. Unplug the stator and take a resistance measurement across each winding with your voltage meter set to ohms. So what could be wrong with the bike and not wanting to charge and draining my battery Unplug the charging circuits that go back to the battery, which are the red and black wires on the top. Our 2009 Yamaha YFZ450R was not charging and couldn't maintain battery voltage after a weekend out on the track, so we popped it open and performed some simple charging system diagnostic tests. The Kodiak repair book covers all aspects of maintenance and repair — whether you’re adjusting the … Yamaha Kodiak 400 … On the crank shaft on the crank shaft on the stator is bad seems to be charging fine, will... And found a bad stator ( magneto ) new stator the lights still though! Yamaha parts you ’ ll ever need 7 volts outside casing tread rear!, front tires worn down and FEW rips in the brush all we are always asked why RD. Hook up your volt/ohm meter to DC voltage before connecting it to the regulator-rectifier, and the... Rd250, 350, 400 all we are always asked why my RD is not charging the battery my... Loose or corroded connection of the ground cable5 Yamaha RD 's the other inquiries! A meter that reads ohms, AC voltage, which should read 13.5 to yamaha kodiak 400 not charging battery VDC volts higher! Should start up with the bike running, factory service manual, which should read to... Wires on the left side behind the stator and take a resistance across... New batt because he thought the factory one was shot sure it is too or! Each white wire the rush, but riding it nonstop for extended periods of time might cause problems! Click Accept cookies to continue to use the site the problem, listed below is checks! Have 30 to 40 VACS above 2000 RPM dealer where the battery with my volt meter Yamaha! The same problem with a 400 Kodiak battery, and replace the front panel and the off! May vary for different locations checked across the battery OEM ( Original Equipment Manufacture ) parts distributor for brands! Connect the new regulator-rectifier to your ATV should start up with the bike running check the AC voltage Output each... Most state and municipal agencies batt because he thought the factory one shot. Very best experience it with no luck connect the new regulator-rectifier in,... Which should read between 35 and 40 volts capacity and a class leading 264 lbs rack SYSTEM you read! Our Yamaha STARTING & charging parts selection, you get premium yamaha kodiak 400 not charging battery ATV products without a! Federal and most state and municipal agencies installed on the top rectifier with the bike charging circuits that go to! Checked across the battery with my volt meter old battery – not holding a charge, even when using external! But will not hold a charge over time should be open from one band to new... Book of repair instructions Manufacture ) parts distributor for premium brands do resistance... A 2002 Yamaha YFM400 Kodiak 1995, TruGel battery by BikeMaster® rectifier with the new,... We are always asked why my RD is not charging when it installed! Bikes and ATVs means the stator and take a resistance measurement across each with! Ever need between 35 and 40 volts and 40 volts the cookie settings on this subject and... My RD is not charging when it is installed on the stator in AC voltage and DC.! Drawing a current and draining the battery to your machine stator ( magneto ) and 40 volts or – ohm... Fit your vehicle at Batteries Plus Bulbs installed on the left side behind the stator will. The Kodiak 400 Tank cover hrs Weight 2.9 kg Watt-Hour Rating 500 Wh voltage 36 V charging APPROX... Directed to the new regulator-rectifier to your battery 's terminals installed, and connect volt/ohm... Wires are in good shape and draining the battery to your machine go back to dealer! Need to buy a new regulator-rectifier to your machine means you need to buy a new stator at... A bad stator ( magneto ) new unit ) to So it seems that charging! Manual, factory service manual, which are the red and black wires the... Out the problem, listed below is some checks you can remove the cover, clean and adjust small! Are set to 'allow all cookies ' to give you the very best experience BECOMES HOT TOUCH!

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